General project data
- Description: JTI-CS2-2016-CFP03-AIR-02-19 WINBOXTOOL.
High
versatility and accurate tooling set produced in All-In-One machine for
the cost efficiency Sub-Assembly, Functional Checks and Transport of
the Morphing Winglet and Multifunctional Outer Flaps.
Set
of high precision and versatility tooling manufactured in robot of
all-in-one manufacturing, for efficient assembly, testing
functional and transport winglet and multifunctional ailerons. - File number: 737889.
- Date of grant: 04/08/2016.
- Dates of execution: 01/01/2017 – 30/06/2019.
Presentation and objectives
WINBOXTOOL project develops a set of versatile prototype tools
(80% of the tooling is common for right and left wing)
for efficient transport and assembly of winglets and ailerons
multifunctional of the new generation of optimized wing (reduction of the
15% in time and 10% in cost).
The innovative method proposed is based on the use of an all-in-1 manufacturing robot for large volumes and additive manufacturing techniques,
the effect of most errors is eliminated and
geometrical deviations in tooling and tooling manufacturing and in the
assembly processes, since the entire process is implemented in a single
fully controlled workspace.
The objective
of the project is to validate this manufacturing and assembly method on a
and on representative components, for their application in space and on
to new tooling, especially for the assembly of systems and
large subsystems.
The success of the
project in terms of obtaining tolerances and surface finishes
required, involves the achievement of the following challenges
technological:
- Establish a permanent system for monitoring the position of the tool and tooling.
- Implement
on the manufacturing robot the assembly operations of the inserts
and other tooling set accessories.
- Improve ergonomics, precision and automation of the functions performed by operators during the assembly process.
- Design and produce auxiliary tooling using innovative additive manufacturing technologies.
- Increase
the capabilities of the simulation and analysis system, in accordance with the
prototype tooling requirements and to quality standards
aeronautics.
ITAINNOVA ‘s work focuses on the technological challenges related to improving the precision of the manufacturing robot.
Participating entities
- AITIIP Foundation (as project leader).
- Aragon Institute of Technology (ITAINNOVA).
Call for applications
Horizon 2020 / CleanSky2.
Budget
- Total bankable budget of the project: 800,000.00 .
- ITAINNOVA’s bankable budget: 31,250.00 .
Financing
- Total project grant: 800,000.00 .
- Grant to ITAINNOVA: 31,250.00 .
This
The project has received funding from the European Union through the
H2020 Program. Research and Innovation Framework Programme.
